Vibration Dampening Design Excavator Ripper For Soft Soil In Construction And Mining

Applicable objects: Loosening operations in harder soil layers, frozen soil layers, soft rocks, weathered rocks and other geological conditions

Prominent features of the excavator rock ripper:

1. Made from Q355 manganese plate steel, providing high strength and resistance to corrosion.
2. The pin shaft is crafted from 42CrMo alloy steel, which ensures high toughness and strength.
3. Standard cast bucket teeth are used, designed at suitable angles for effective soil loosening. These teeth are easily replaceable and fixed with bayonet pins for convenience.
4. The front end of the main body includes a standard cast guard plate to protect the mainboard during rigorous operations. The guard plate is easy to install and replace.
5. Thick irregular guard plates are welded on either side of the mainboard for enhanced durability.
6. Zhonghe Machinery focuses on achieving excellence to meet the diverse needs of customers.

Applications of an excavator rock ripper:

• Mining Industry: Used for breaking hard rock in mining operations.
• Construction Sites: Essential for excavation in challenging terrain.
• Utility Trenching: Ideal for creating trenches for pipelines and electrical lines.
• Road Construction: Facilitates excavation and preparation for road projects.
• Building Demolition: Effective in dismantling structures with solid foundations.
• Landscaping Preparation: Aids in leveling and preparing land for landscaping.
• Stone Quarrying: Essential for efficient rock extraction in quarries.

What is the purpose of a long arm plate bevel?

The purpose of a long arm plate bevel is to facilitate the welding process, ensuring a stronger and more reliable weld that extends through the full thickness of the material. Here are the key reasons for using a bevel on a long arm plate:

1. Improved Weld Penetration: As you mentioned, welding machines typically have a depth of fusion that is less than the thickness of the plate. A bevel allows the welding arc to reach further into the material, achieving better penetration and ensuring that the weld fills the entire joint.

2. Preventing Weld Cracking: Without a bevel, the weld may not penetrate fully, leaving a weak spot in the weld that could lead to cracking under stress. A proper bevel ensures that the weld is continuous and free of defects that could cause future failures.

3. Reducing Welding Time: A beveled edge can reduce the amount of material that needs to be melted, which can decrease the time required to complete the weld.

4. Enhancing Weld Quality: The bevel provides a consistent edge for the welder to work with, which can lead to a more uniform and aesthetically pleasing weld.

5. Mechanical vs. Manual Beveling: Mechanically cutting bevels is generally more precise than manual methods. This precision is critical for ensuring the quality of the weld. A mechanically cut bevel provides a cleaner, more uniform edge that can be more easily and consistently welded.

Factories that use mechanical beveling over manual beveling often produce products with higher quality and consistency. The mechanical process reduces human error and provides a more reliable bevel that is critical for structural integrity, especially in heavy-duty equipment like excavator long arm plates.

We make bevels mechanically, while other factories make bevels manually (as shown in the picture)

High precision machine of Zhonghe Machinery Manufacturers

Large Floor-Standing Double-Sided Boring and Milling Lathe:

• Improved Accuracy and Consistency: The double-sided boring and milling lathe enhances the precision and uniformity of operations, ensuring consistent results.
• Post-Welding Processing: After the welding process, the machine performs overall boring, ensuring the parallelism and perpendicularity of shaft holes.
• Primary Applications: Primarily used for post-weld boring of the boom, small arm, and bucket, ensuring the accuracy and proper alignment of the boom.
• Simultaneous Boring on Both Sides: The lathe performs boring on both sides at the same time, guaranteeing identical precision and consistency on both sides.

Q: What material is the excavator rock ripper made of?
A: Made of Q355 manganese plate steel, it is high in strength and corrosion-resistant; We also can use NM400 materials. The pin shaft is made of 42CrMo alloy steel, which is high in strength and toughness.